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How 3D masks are helping to heal facial burns in Gaza

MSF is the only provider of 3D-printed physiotherapy masks in Gaza, but we are running out of key supplies amid ongoing attacks by Israeli forces.

During a follow-up session at MSF’s Gaza City clinic, MSF physiotherapist Ibtihal marks adjustments on Salam’s 3D mask to improve its fit as her facial burns heal.

During a follow-up session at MSF’s Gaza City clinic, MSF physiotherapist Ibtihal Alwali marks adjustments on Salam’s 3D mask to improve its fit as her facial burns heal. | Palestine 2026 © Nour Alsaqqa/MSF

The fragile ceasefire in Gaza that was announced on October 10, 2025, has not stopped regular attacks by Israeli forces across the Strip, leading to severe burn injuries for a large number of people.

Doctors Without Borders/Médecins Sans Frontières (MSF) teams continue to treat an alarming number of patients with severe facial burns at our clinic in Gaza City. Among the most vulnerable are children, who currently make up 85 percent of patients at the clinic. 

To prevent permanent disfigurement and disability, patients require specialized pressure therapy masks. These masks apply consistent pressure to heal burns, preventing hypertrophic scarring and contractures that can impair breathing, movement, and facial function.

MSF has been the only provider of 3D-printed physiotherapy masks in Gaza since 2020, but since Israeli authorities revoked MSF’s registration to work in Palestine on December 3, 2025 — along with that of 37 other NGOs — we've been unable to get new supplies into Gaza. Only two functioning 3D scanners remain in the entire Strip, and spare parts for printers are also being blocked. Now we are running out of filament, a material needed to create each customized mask. We urge all relevant authorities to take immediate action to allow the delivery of essential medical supplies, equipment, and spare parts into Gaza. 

Ibtihal, an MSF physiotherapist, fits a 3D mask on Joud, a 4-year-old burn patient, at a 3D physiotherapy workshop in MSF's clinic in Gaza City.
MSF physiotherapist Ibtihal Alwali fits a 3D mask on Joud, a 4-year-old burn patient, at the 3D physiotherapy workshop in MSF's clinic in Gaza City. | Palestine 2026 © Nour Alsaqqa/MSF
Using specialized software, physiotherapists scan 4-year-old Mohammed’s face to create a customized mask at MSF's clinic in Gaza City.
Using specialized software, physiotherapists scan 4-year-old Mohammed’s face to create a customized mask. | Palestine 2026 © Nour Alsaqqa/MSF
Ahmed Alqssass, an MSF physiotherapist, smooths the edges of a custom-made 3D mask to ensure a comfortable fit for burn patients at MSF’s 3D physiotherapy workshop in Gaza City.
3D Masks for Burns in Gaza

From left: MSF physiotherapist Ahmed Alqssass smooths the edges of a custom-made 3D mask to ensure a comfortable fit; an old 3D-printed mask painted with a Spider-Man motif. Palestine 2026 © Nour Alsaqqa/MSF

Ibtihal explains how the 3D scanner works to Joud so he can feel at ease during the scan.
MSF physiotherapist Ibtihal Alwali explains how the 3D scanner works to Joud so he can feel at ease during the scan. | Palestine 2026 © Nour Alsaqqa/MSF
At MSF’s clinic in Gaza City, Mohammed Qatrawi, MSF’s physiotherapy manager, plays with Joud, 4, who sustained severe burns in July 2024 when the school sheltering his family was struck in an Israeli attack that also killed his mother.
Mohammed Qatrawi, MSF’s physiotherapy manager, plays with Joud, 4, who sustained severe burns in July 2024 when the school sheltering his family was struck in an Israeli attack that also killed his mother. | Palestine 2026 © Nour Alsaqqa/MSF
Khadija holds her daughter, Salam, at MSF’s clinic in Gaza City.
Salam wears her custom 3D-printed mask to treat severe facial burns she sustained a year ago when a nearby Israeli airstrike shook the tent where her displaced family was living, spilling the contents of a cooking pan onto her face. | Palestine 2026 © Nour Alsaqqa/MSF

3D-printed physiotherapy masks in Gaza

This vital treatment is at risk as Israel continues to block vital medical supplies from entering the Strip.

MSF physiotherapist Ibtihal Alwali disinfects and cleans a custom 3D-printed mask before fitting it to a burn patient’s face.
MSF physiotherapist Ibtihal Alwali disinfects and cleans a custom 3D-printed mask before fitting it to a burn patient’s face. | Palestine 2026 © Nour Alsaqqa/MSF
Gypsum casts of patients’ faces are stored on shelves in the 3D physiotherapy department at MSF’s clinic in Gaza City.
Gypsum casts of patients’ faces are stored on shelves in the 3D physiotherapy department at MSF’s clinic in Gaza City. These casts are used to produce custom 3D masks for patients with facial burns. | Palestine 2026 © Nour Alsaqqa/MSF
At MSF’s 3D physiotherapy workshop in Gaza, a plastic sheet is heated and manually molded over a patient’s gypsum facial cast to create a custom-made pressure mask.
A plastic sheet is heated and manually molded over a patient’s gypsum facial cast to create a custom-made pressure mask. | Palestine 2026 © Nour Alsaqqa/MSF

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